ITAC Assessment: IC0121
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ITAC Assessment: IC0121
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Assessment Year 2006
Principal Product bakery ingredients
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 95
Plant Area 167,700
ft2
Annual Production 70,000,000
lb
Production Hrs. Annual 4,040
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $113,859 2,989,540
kWh
Electricity Demand $81,266 6,642
kW-mo/yr
Electricity Fees $1,317 -
Natural Gas $530,499 57,235
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,038 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,650

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2136: Install / repair insulation on steam lines $17,152 $4,984 - - $17,152
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,664 $700 $2,664
70,119
kWh
- - - - -
03 2.4239: Eliminate or reduce compressed air usage $8,928 $9,302 $2,695
70,935
kWh
$6,233
-
kW-mo/yr
- - - -
04 2.1222: Install turbulators $7,715 $23,253 - - $7,715
-
MMBtu
- - -
05 2.7232: Replace existing hvac unit with high efficiency model $20,185 $115,000 $(-3,403.0)
(-89,544)
kWh
$(-3,023.0)
-
kW-mo/yr
$26,611
-
MMBtu
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $440 $1,664 $110
2,891
kWh
$48
-
kW-mo/yr
- $103 $179 -
07 2.2121: Increase amount of condensate returned $18,627 $88,113 - - $8,935
-
MMBtu
- - $9,692
-
Tgal
08 2.4133: Use most efficient type of electric motors $4,394 $27,491 $2,329
61,266
kWh
$2,065
-
kW-mo/yr
- - - -
09 2.2622: Replace existing chiller with high efficiency model $7,933 $89,400 $3,203
84,298
kWh
$2,730
-
kW-mo/yr
- $2,000 - -
TOTAL RECOMMENDED $88,038 $359,907 $7,598
199,965
kWh
$8,053
-
kW-mo/yr
$60,413
-
MMBtu
$2,103 $179 $9,692
-
Tgal
TOTAL IMPLEMENTED $24,650 $34,839 $5,103
134,276
kWh
$2,113
-
kW-mo/yr
$17,152
-
MMBtu
$103 $179 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs