| Assessment Year | 2006 |
|---|---|
| Principal Product | spring wire |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
200,000
ft2
|
| Annual Production | 52,000,000
lb
|
| Production Hrs. Annual | 8,424
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $569,060 | 9,392,768 |
kWh
|
$0.061 |
| Electricity Demand | $75,482 | 5,874 |
kW-mo/yr
|
$12.85 |
| Electricity Fees | $5,212 | - |
|
- |
| Natural Gas | $1,019,343 | 121,761 |
MMBtu
|
$8.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $371,800 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $340,488 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5145: Recover and reuse spent acid baths | $132,386 | $176,160 |
$(-85.0)
(-1,400)
kWh
|
- |
$132,526
-
gal
|
- | $(-55.0) | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $916 | - | - |
$916
-
MMBtu
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,452 | $8,047 |
$3,408
55,862
kWh
|
- | - | $188 | $856 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,943 | $1,300 |
$3,943
64,694
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $447 | $911 |
$250
4,100
kWh
|
- | - | $56 | $141 | - | |
| 06 | 2.7135: Install occupancy sensors | $586 | $639 |
$586
9,609
kWh
|
- | - | - | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $12,533 | $18,187 |
$12,533
205,420
kWh
|
- | - | - | - | - | |
| 08 | 2.2121: Increase amount of condensate returned | $29,735 | $76,800 | - |
$18,422
-
MMBtu
|
- | - | - |
$11,313
-
Tgal
|
|
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $114,144 | $385,200 |
$(-4,964.0)
(-81,369)
kWh
|
$119,108
-
MMBtu
|
- | - | - | - | |
| 10 | 2.4323: Use optimum size and capacity equipment | $991 | $7,638 |
$991
16,243
kWh
|
- | - | - | - | - | |
| 11 | 2.1113: Reduce combustion air flow to optimum | $71,667 | $6,720 | - |
$71,667
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $371,800 | $681,602 |
$16,662
273,159
kWh
|
$210,113
-
MMBtu
|
$132,526
-
gal
|
$244 | $942 |
$11,313
-
Tgal
|
||
| TOTAL IMPLEMENTED | $340,488 | $596,525 |
$15,085
247,307
kWh
|
$191,691
-
MMBtu
|
$132,526
-
gal
|
$244 | $942 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs