ITAC Assessment: IC0119
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ITAC Assessment: IC0119
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Assessment Year 2006
Principal Product transformer manufacturer
NAICS 335313: Switchgear and Switchboard Apparatus Manufacturing
SIC 3613: Switchgear and Switchboard Apparatus
Sales Range $100
M
to 500
M
# of Employees 1,800
Plant Area 1,092,131
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 8,520
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,637,019 47,377,583
kWh
Electricity Demand $410,502 91,918
kW-mo/yr
Electricity Fees $87,894 -
Natural Gas $1,718,285 202,065
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $293,187 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,838

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 3.5145: Recover and reuse spent acid baths $32,160 $82,800 - - - $32,160
-
gal
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,829 $600 $1,829
32,647
kWh
- - - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $34,559 $114,725 $27,025
482,581
kWh
$5,775
-
kW-mo/yr
- - $270 $1,489
04 2.7142: Utilize higher efficiency lamps and/or ballasts $25,402 $61,775 $14,819
264,617
kWh
$2,852
-
kW-mo/yr
- - $(-43.0) $7,774
05 2.2437: Recover waste heat from equipment $33,836 $144,000 $(-1,664.0)
(-29,721)
kWh
$(-183.0)
-
kW-mo/yr
$35,683
-
MMBtu
- - -
06 2.8114: Change rate schedules or other changes in utility service $130,000 - $130,000
-
kWh
- - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $5,048 $38,744 $2,867
51,202
kWh
$313
-
kW-mo/yr
- - $776 $1,092
08 2.7232: Replace existing hvac unit with high efficiency model $30,353 $312,000 $(-6,535.0)
(-116,695)
kWh
$(-840.0)
-
kW-mo/yr
$37,728
-
MMBtu
- - -
TOTAL RECOMMENDED $293,187 $754,644 $168,341
684,631
kWh
$7,917
-
kW-mo/yr
$73,411
-
MMBtu
$32,160
-
gal
$1,003 $10,355
TOTAL IMPLEMENTED $66,838 $215,844 $46,540
831,047
kWh
$8,940
-
kW-mo/yr
- - $1,003 $10,355
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs