| Assessment Year | 2006 |
|---|---|
| Principal Product | platings and coatings for industry |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $5 M to 10M |
| # of Employees | 91 |
| Plant Area |
44,000
ft2
|
| Annual Production | 191,966,448
pieces
|
| Production Hrs. Annual | 5,260
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $95,839 | 1,863,555 |
kWh
|
$0.051 |
| Electricity Demand | $17,954 | 4,189 |
kW-mo/yr
|
$4.29 |
| Electricity Fees | $2,129 | - |
|
- |
| Natural Gas | $170,702 | 22,617 |
MMBtu
|
$7.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $34,779 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,717 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5145: Recover and reuse spent acid baths | $2,605 | - | - | - | - | - | $2,605 | - | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $10,699 | $8,628 |
$8,974
216,044
kWh
|
$1,725
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $6,871 | $6,000 | - | - |
$6,871
-
MMBtu
|
- | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,612 | - | - | - |
$2,612
-
MMBtu
|
- | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $4,583 | $17,220 |
$3,987
78,167
kWh
|
$596
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,328 | $8,717 |
$2,413
47,227
kWh
|
$536
-
kW-mo/yr
|
- | $59 | - | $320 | |
| 07 | 2.2136: Install / repair insulation on steam lines | $2,403 | $2,544 | - | - |
$2,403
-
MMBtu
|
- | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $953 | $1,200 |
$800
15,696
kWh
|
$153
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $428 | $516 |
$262
5,131
kWh
|
$63
-
kW-mo/yr
|
- | $242 | - | $(-139.0) | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $235 | $1,132 |
$62
1,219
kWh
|
$9
-
kW-mo/yr
|
- | $47 | - | $117 | |
| 11 | 2.7135: Install occupancy sensors | $62 | $291 |
$62
1,219
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $34,779 | $46,248 |
$16,560
364,703
kWh
|
$3,082
-
kW-mo/yr
|
$11,886
-
MMBtu
|
$348 | $2,605 | $298 | ||
| TOTAL IMPLEMENTED | $34,717 | $45,957 |
$16,498
363,484
kWh
|
$3,082
-
kW-mo/yr
|
$11,886
-
MMBtu
|
$348 | $2,605 | $298 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs