| Assessment Year | 2005 |
|---|---|
| Principal Product | Internal Combustion Engines |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3519: Internal Combustion Engines, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 750 |
| Plant Area |
1,000,000
ft2
|
| Annual Production | 70,000
pieces
|
| Production Hrs. Annual | 6,416
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,500,000 | 52,223,527 |
kWh
|
$0.048 |
| Electricity Demand | $446,972 | 100,257 |
kW-mo/yr
|
$4.46 |
| Electricity Fees | $46,802 | - |
|
- |
| Natural Gas | $2,000,000 | 413,720 |
MMBtu
|
$4.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $850,326 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $62,735 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.426: Modify workload | $25,000 | - | - | - | - | $25,000 | - | |
| 02 | 2.2423: Install waste heat boiler to produce steam | $437,212 | $3,259,200 |
$126,148
1,761,687
kWh
|
$205,140
-
kW-mo/yr
|
$116,988
-
MMBtu
|
$(-11,064.0) | - | |
| 03 | 2.1224: Replace boiler | $294,938 | $501,372 | - | - |
$294,938
-
MMBtu
|
- | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $17,632 | $22,464 | - | - |
$17,632
-
MMBtu
|
- | - | |
| 05 | 2.2135: Repair and eliminate steam leaks | $1,239 | $400 | - | - |
$1,138
-
MMBtu
|
- |
$101
-
Tgal
|
|
| 06 | 2.2122: Install / repair insulation on condensate lines | $37,809 | $131,160 | - | - |
$37,769
-
MMBtu
|
- |
$40
-
Tgal
|
|
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $36,496 | $2,100 |
$36,496
701,853
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $850,326 | $3,916,696 |
$162,644
2,463,540
kWh
|
$205,140
-
kW-mo/yr
|
$468,465
-
MMBtu
|
$13,936 |
$141
-
Tgal
|
||
| TOTAL IMPLEMENTED | $62,735 | $2,500 |
$36,496
701,853
kWh
|
- |
$1,138
-
MMBtu
|
$25,000 |
$101
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs