ITAC Assessment: IC0100
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ITAC Assessment: IC0100
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Assessment Year 2005
Principal Product Refractory Installation
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $10
M
to 50
M
# of Employees 82
Plant Area 100,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 8,472
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $88,917 1,925,762
kWh
Natural Gas $151,265 27,179
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,941 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $7,879 $7,081 $3,222
70,052
kWh
$4,657
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,298 $1,400 $4,298
93,446
kWh
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,359 - $1,359
29,546
kWh
- - -
04 2.7134: Use photocell controls $3,581 $1,428 $3,287
71,456
kWh
- $29 $265
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,640 $8,722 $1,197
26,016
kWh
- $110 $333
06 2.7142: Utilize higher efficiency lamps and/or ballasts $184 $917 $41
894
kWh
- $56 $87
TOTAL RECOMMENDED $18,941 $19,548 $13,404
291,410
kWh
$4,657
-
MMBtu
$195 $685
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs