ITAC Assessment: IC0099
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ITAC Assessment: IC0099
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Assessment Year 2005
Principal Product Road Construction Equipment, Automotive Lenses, and Caster Wheels
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 125,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,144
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $352,756 6,059,019
kWh
Electricity Demand $63,629 14,372
kW-mo/yr
Electricity Fees $6,437 -
Natural Gas $32,110 4,256
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,773 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,675

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2614: Use cooling tower or economizer to replace chiller cooling $6,719 $35,000 $8,360
144,133
kWh
$1,183
-
kW-mo/yr
- - $(-2,824.0)
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,085 $66,591 $15,998
275,819
kWh
$2,087
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $246 - $210
3,625
kWh
$36
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,577 $1,200 $2,129
36,696
kWh
$448
-
kW-mo/yr
- - -
05 2.6242: Minimize operation of equipment maintained in standby condition $6,852 $1,520 $5,963
102,821
kWh
$889
-
kW-mo/yr
- - -
06 2.7221: Lower temperature during the winter season and vice-versa $671 $48 - - $671
-
MMBtu
- -
07 2.7135: Install occupancy sensors $92 $364 $87
1,500
kWh
$5
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $531 $1,121 $173
2,971
kWh
$17
-
kW-mo/yr
- $84 $257
TOTAL RECOMMENDED $35,773 $105,844 $32,920
567,565
kWh
$4,665
-
kW-mo/yr
$671
-
MMBtu
$84 $(-2,567.0)
TOTAL IMPLEMENTED $9,675 $2,720 $8,302
143,142
kWh
$1,373
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs