| Assessment Year | 2005 |
|---|---|
| Principal Product | Breading and Dry Mix Batter |
| NAICS | 311812: Commercial Bakeries |
| SIC | 2051: Bread and Other Bakery Products, Except Cookies and Crackers |
| Sales Range | $10 M to 50M |
| # of Employees | 126 |
| Plant Area |
113,820
ft2
|
| Annual Production | 150,000,000
lb
|
| Production Hrs. Annual | 5,856
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $213,597 | 4,568,062 |
kWh
|
$0.047 |
| Electricity Demand | $116,346 | 9,581 |
kW-mo/yr
|
$12.14 |
| Electricity Fees | $942 | - |
|
- |
| Natural Gas | $252,288 | 38,242 |
MMBtu
|
$6.60 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $110,694 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $87,279 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $37,627 | $38,000 | - | - |
$37,627
-
MMBtu
|
- | - | |
| 02 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $14,724 | $46,000 |
$(-616.0)
(-13,106)
kWh
|
$(-328.0)
-
kW-mo/yr
|
$15,668
-
MMBtu
|
- | - | |
| 03 | 2.2511: Insulate bare equipment | $23,508 | $21,704 | - | - |
$23,508
-
MMBtu
|
- | - | |
| 04 | 2.2153: Close off unneeded steam lines | $2,614 | $952 | - | - |
$2,614
-
MMBtu
|
- | - | |
| 05 | 2.1223: Install smaller boiler (increase high fire duty cycle) | $4,798 | $24,000 | - | - |
$4,798
-
MMBtu
|
- | - | |
| 06 | 2.2122: Install / repair insulation on condensate lines | $3,478 | $2,371 | - | - |
$3,478
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,476 | $1,700 |
$4,838
102,937
kWh
|
$1,638
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $146 | - |
$146
3,107
kWh
|
- | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,250 | - |
$837
17,804
kWh
|
$413
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $140 | $430 |
$92
1,950
kWh
|
$48
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,209 | $4,715 |
$796
16,942
kWh
|
$413
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4133: Use most efficient type of electric motors | $10,971 | $34,362 |
$7,166
152,493
kWh
|
$3,805
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,009 | $5,073 |
$1,513
32,179
kWh
|
$1,119
-
kW-mo/yr
|
- | $75 | $302 | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $744 | $781 |
$121
2,565
kWh
|
$48
-
kW-mo/yr
|
- | $191 | $384 | |
| TOTAL RECOMMENDED | $110,694 | $180,088 |
$14,893
316,871
kWh
|
$7,156
-
kW-mo/yr
|
$87,693
-
MMBtu
|
$266 | $686 | ||
| TOTAL IMPLEMENTED | $87,279 | $103,804 |
$13,783
293,283
kWh
|
$6,269
-
kW-mo/yr
|
$67,227
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs