| Assessment Year | 2005 |
|---|---|
| Principal Product | Heat Treated and Sorted Metal Fasteners |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
102,500
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $401,890 | 7,398,641 |
kWh
|
$0.054 |
| Electricity Demand | $65,623 | 14,802 |
kW-mo/yr
|
$4.43 |
| Electricity Fees | $4,176 | - |
|
- |
| Natural Gas | $893,601 | 139,205 |
MMBtu
|
$6.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $244,151 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,703 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2221: Use immersion heating in tanks, melting pots, etc | $30,106 | $55,000 |
$(-9,035.0)
(-167,318)
kWh
|
$(-908.0)
-
kW-mo/yr
|
$40,049
-
MMBtu
|
- | |
| 02 | 2.1211: Move boiler to more efficient location | $47,879 | $205,000 | - | - |
$47,879
-
MMBtu
|
- | |
| 03 | 2.2443: Re-use or recycle hot or cold process exhaust air | $116,731 | $400,000 | - | - |
$116,731
-
MMBtu
|
- | |
| 04 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $16,405 | $50,000 |
$(-1,585.0)
(-29,348)
kWh
|
$(-655.0)
-
kW-mo/yr
|
$18,645
-
MMBtu
|
- | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,441 | - | - | - |
$3,841
-
MMBtu
|
$(-2,400.0) | |
| 06 | 2.2136: Install / repair insulation on steam lines | $9,852 | $9,142 | - | - |
$9,852
-
MMBtu
|
- | |
| 07 | 2.2135: Repair and eliminate steam leaks | $1,812 | $2,700 | - | - |
$1,812
-
MMBtu
|
- | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $716 | $992 |
$640
11,841
kWh
|
$76
-
kW-mo/yr
|
- | - | |
| 09 | 2.2437: Recover waste heat from equipment | $6,010 | $3,168 | - | - |
$6,010
-
MMBtu
|
- | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,367 | $1,200 |
$3,080
57,047
kWh
|
$1,287
-
kW-mo/yr
|
- | - | |
| 11 | 2.6218: Turn off equipment when not in use | $2,515 | - |
$2,192
40,588
kWh
|
$323
-
kW-mo/yr
|
- | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $1,034 | $1,400 |
$928
17,186
kWh
|
$106
-
kW-mo/yr
|
- | - | |
| 13 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $5,283 | $24,720 |
$4,718
87,369
kWh
|
$565
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $244,151 | $753,322 |
$938
17,365
kWh
|
$794
-
kW-mo/yr
|
$244,819
-
MMBtu
|
$(-2,400.0) | ||
| TOTAL IMPLEMENTED | $20,703 | $14,034 |
$5,912
109,476
kWh
|
$1,686
-
kW-mo/yr
|
$15,505
-
MMBtu
|
$(-2,400.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs