| Assessment Year | 2004 |
|---|---|
| Principal Product | Powdered Metal Parts |
| NAICS | 332215: Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
110,000
ft2
|
| Annual Production | 7,000,000
lb
|
| Production Hrs. Annual | 6,874
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $699,271 | 27,900,000 |
kWh
|
$0.025 |
| Electricity Demand | $422,203 | 60,348 |
kW-mo/yr
|
$7.00 |
| Electricity Fees | $37,881 | - |
|
- |
| Natural Gas | $75,780 | 98,353 |
MMBtu
|
$0.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $40,574 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,437 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1113: Reduce combustion air flow to optimum | $17,317 | - | - | - |
$17,317
-
MMBtu
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,918 | $300 |
$2,918
56,408
kWh
|
$1,000
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,932 | $425 |
$5,144
98,714
kWh
|
$1,788
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $2,643 | $9,400 |
$1,966
37,903
kWh
|
$677
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $559 | $77 |
$418
8,143
kWh
|
$141
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,205 | $30,427 |
$5,847
73,236
kWh
|
$1,736
-
kW-mo/yr
|
- | $332 | $1,290 | |
| TOTAL RECOMMENDED | $40,574 | $40,629 |
$16,293
274,404
kWh
|
$5,342
-
kW-mo/yr
|
$17,317
-
MMBtu
|
$332 | $1,290 | ||
| TOTAL IMPLEMENTED | $24,437 | $9,777 |
$5,302
102,454
kWh
|
$1,818
-
kW-mo/yr
|
$17,317
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs