| Assessment Year | 2004 |
|---|---|
| Principal Product | Alluminum Ingots / Sows |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3341: Secondary Smelting and Refining of Nonferrous Metals |
| Sales Range | $50 M to 100M |
| # of Employees | 180 |
| Plant Area |
187,700
ft2
|
| Annual Production | 22,000
ton
|
| Production Hrs. Annual | 8,064
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $222,785 | 6,999,772 |
kWh
|
$0.032 |
| Electricity Demand | $67,648 | 18,159 |
kW-mo/yr
|
$3.73 |
| Electricity Fees | $225,408 | - |
|
- |
| Natural Gas | $1,375,837 | 310,858 |
MMBtu
|
$4.43 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $754,246 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $516,722 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2314: Replace heat treating oven with more efficient unit | $158,811 | - | - | - |
$158,811
-
MMBtu
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $212,513 | $1,533 |
$(-4,949.0)
(-81,129)
kWh
|
$(-450.0)
-
kW-mo/yr
|
$217,912
-
MMBtu
|
- | - | |
| 03 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $295,385 | $90,783 |
$21,078
345,540
kWh
|
$1,950
-
kW-mo/yr
|
$373,157
-
MMBtu
|
- | $(-100,800.0) | |
| 04 | 2.2531: Re-size charging openings or add movable cover or door | $54,932 | $8,421 | - | - |
$54,932
-
MMBtu
|
- | - | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $7,283 | $1,450 | - | - |
$7,283
-
MMBtu
|
- | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $24,495 | $470,000 |
$21,575
353,753
kWh
|
$2,920
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $311 | $282,150 |
$278
4,562
kWh
|
$33
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $516 | $600,000 |
$271
4,441
kWh
|
$22
-
kW-mo/yr
|
- | $81 | $142 | |
| TOTAL RECOMMENDED | $754,246 | $1,454,337 |
$38,253
627,167
kWh
|
$4,475
-
kW-mo/yr
|
$812,095
-
MMBtu
|
$81 | $(-100,658.0) | ||
| TOTAL IMPLEMENTED | $516,722 | $382,804 |
$21,356
350,102
kWh
|
$1,983
-
kW-mo/yr
|
$594,183
-
MMBtu
|
- | $(-100,800.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs