ITAC Assessment: IC0081
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ITAC Assessment: IC0081
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Assessment Year 2004
Principal Product Prepared Metal Products
NAICS 311613: Rendering and Meat Byproduct Processing
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $50
M
to 100
M
# of Employees 175
Plant Area 53,860
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,007 3,410,412
kWh
Electricity Demand $26,396 6,959
kW-mo/yr
Electricity Fees $23,854 -
Natural Gas $26,250 3,722
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,781 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,036

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $599 - - - $599
-
MMBtu
- -
02 2.6232: Install set-back timers $2,895 $159 - - $2,895
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,195 $600 $1,076
16,292
kWh
$119
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $347 - $313
4,742
kWh
$34
-
kW-mo/yr
- - -
05 2.4321: Upgrade obsolete equipment $411 $2,300 $411
6,002
kWh
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $8,022 $22,332 $6,386
96,434
kWh
$826
-
kW-mo/yr
- $410 $400
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,098 $23,216 $3,192
48,354
kWh
$352
-
kW-mo/yr
- $209 $345
08 2.7134: Use photocell controls $6,675 $6,231 $6,517
98,748
kWh
$158
-
kW-mo/yr
- - -
09 2.7134: Use photocell controls $539 $199 $116
1,712
kWh
$9
-
kW-mo/yr
- $109 $305
TOTAL RECOMMENDED $24,781 $55,037 $18,011
272,284
kWh
$1,498
-
kW-mo/yr
$3,494
-
MMBtu
$728 $1,050
TOTAL IMPLEMENTED $5,036 $759 $1,389
21,034
kWh
$153
-
kW-mo/yr
$3,494
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs