ITAC Assessment: IC0078
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ITAC Assessment: IC0078
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Assessment Year 2004
Principal Product Courrugate
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 200,540
ft2
Annual Production 564,000
thousand feet
Production Hrs. Annual 6,120
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,548 3,664,500
kWh
Electricity Demand $40,445 7,775
kW-mo/yr
Electricity Fees $38,193 -
Natural Gas $228,671 32,710
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,891 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.2124: Install de-aerator in place of condensate tank $41,155 $96,800 n/a - - - $36,565
-
MMBtu
$4,590
-
Tgal
-
02 2.2136: Install / repair insulation on steam lines $1,540 $2,212 n/a - - - $1,540
-
MMBtu
- -
03 2.7241: Install outside air damper / economizer on hvac unit $9,520 $33,750 n/a - - - $9,520
-
MMBtu
- -
04 2.7221: Lower temperature during the winter season and vice-versa $1,992 - n/a - - - $1,992
-
MMBtu
- -
05 2.2135: Repair and eliminate steam leaks $7,304 $900 n/a - - - $7,304
-
MMBtu
- -
06 2.6126: Keep solid fuels / raw materials dry $1,999 $11,950 n/a - - - $1,999
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,790 $1,700 n/a $1,466
27,114
kWh
$257
-
kW-mo/yr
$67 - - -
08 2.4322: Use or replace with energy efficient substitutes $222 $75 n/a $213
3,947
kWh
- $9 - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $29,026 $142,221 n/a $30,640
567,369
kWh
$6,045
-
kW-mo/yr
$1,369 - - $(-9,028.0)
10 2.7142: Utilize higher efficiency lamps and/or ballasts $689 $1,252 n/a $146
2,698
kWh
$19
-
kW-mo/yr
$6 - - $518
11 2.6126: Keep solid fuels / raw materials dry $819 $920 n/a $784
14,516
kWh
- $35 - - -
12 2.4133: Use most efficient type of electric motors $1,626 $955 n/a $1,284
23,770
kWh
$285
-
kW-mo/yr
$57 - - -
13 2.6126: Keep solid fuels / raw materials dry $260 - n/a $88
1,723
kWh
$168
-
kW-mo/yr
$4 - - -
14 2.6126: Keep solid fuels / raw materials dry $3,949 $750 n/a $1,124
20,808
kWh
- $106 $2,719
-
MMBtu
- -
TOTAL RECOMMENDED $101,891 $293,485 $35,745
661,945
kWh
$6,774
-
kW-mo/yr
$1,653 $61,639
-
MMBtu
$4,590
-
Tgal
$(-8,510.0)
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs