ITAC Assessment: IC0076
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ITAC Assessment: IC0076
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Assessment Year 2004
Principal Product Swiss Cheese
NAICS 311513: Cheese Manufacturing
SIC 2022: Natural, Processed, and Imitation Cheese
Sales Range $50
M
to 100
M
# of Employees 82
Plant Area 68,404
ft2
Annual Production 37,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $270,425 9,760,704
kWh
Electricity Demand $57,741 15,158
kW-mo/yr
Electricity Fees $239,344 -
Natural Gas $1,138,127 233,540
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,511

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.5111: Convert from indirect to direct fired systems $39,009 $67,300 - - $39,009
-
MMBtu
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $13,524 $49,376 - - $13,524
-
MMBtu
- -
03 2.2522: Isolate hot or cold equipment $1,539 $364 - - $1,539
-
MMBtu
- -
04 2.2135: Repair and eliminate steam leaks $2,133 $2,700 - - $2,133
-
MMBtu
- -
05 2.2136: Install / repair insulation on steam lines $346 $736 - - $346
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $14,310 $39,933 n/a $10,519
202,295
kWh
$1,056
-
kW-mo/yr
- $1,830 $905
07 2.7142: Utilize higher efficiency lamps and/or ballasts $6,259 $13,444 $4,807
92,310
kWh
$604
-
kW-mo/yr
- $144 $704
08 2.7135: Install occupancy sensors $5,168 $7,933 $5,049
97,097
kWh
$119
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $333 $501 $64
1,226
kWh
$6
-
kW-mo/yr
- $122 $141
10 2.4133: Use most efficient type of electric motors $2,261 $5,660 $1,777
34,085
kWh
$484
-
kW-mo/yr
- - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $848 - $771
14,832
kWh
$77
-
kW-mo/yr
- - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,820 $1,000 $2,562
49,274
kWh
$258
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $88,550 $188,947 $25,549
491,119
kWh
$2,604
-
kW-mo/yr
$56,551
-
MMBtu
$2,096 $1,750
TOTAL IMPLEMENTED $32,511 $80,849 $14,195
272,766
kWh
$1,465
-
kW-mo/yr
$16,003
-
MMBtu
$144 $704
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs