ITAC Assessment: IC0075
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ITAC Assessment: IC0075
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Assessment Year 2004
Principal Product Paint
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 120,000
ft2
Annual Production 5
units
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $227,854 3,523,065
kWh
Electricity Demand $29,415 8,193
kW-mo/yr
Electricity Fees $5,688 -
Natural Gas $478,271 97,725
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,264 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,105

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,225 $17,812 $5,461
84,068
kWh
$814
-
kW-mo/yr
- $719 $231
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,794 $12,470 $3,854
59,290
kWh
$417
-
kW-mo/yr
- $(-496.0) $19
03 2.7135: Install occupancy sensors $4,538 $6,945 $4,418
67,978
kWh
$120
-
kW-mo/yr
- - -
04 2.6218: Turn off equipment when not in use $12,658 $3,832 $12,658
194,735
kWh
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,066 - $990
15,233
kWh
$76
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $3,878 $6,154 - - $3,878
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,105 $2,900 $5,669
87,257
kWh
$436
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $39,264 $50,113 $33,050
508,561
kWh
$1,863
-
kW-mo/yr
$3,878
-
MMBtu
$223 $250
TOTAL IMPLEMENTED $6,105 $2,900 $5,669
87,257
kWh
$436
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs