| Assessment Year | 2004 |
|---|---|
| Principal Product | Seasame Snacks, Rice Crackers and Chips |
| NAICS | 311919: Other Snack Food Manufacturing |
| SIC | 2052: Cookies and Crackers |
| Sales Range | $10 M to 50M |
| # of Employees | 155 |
| Plant Area |
165,000
ft2
|
| Annual Production | 22,674,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $157,792 | 4,200,810 |
kWh
|
$0.038 |
| Electricity Demand | $93,366 | 7,630 |
kW-mo/yr
|
$12.24 |
| Electricity Fees | $17,673 | - |
|
- |
| Natural Gas | $645,815 | 133,900 |
MMBtu
|
$4.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $233,763 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $1,794 | $7,758 | n/a |
$1,552
37,838
kWh
|
$242
-
kW-mo/yr
|
- | - | - | - |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,895 | $70,760 | n/a |
$12,785
311,808
kWh
|
$7,635
-
kW-mo/yr
|
- | $(-1,149.0) | $(-376.0) | - |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,256 | $2,700 | n/a |
$4,441
108,348
kWh
|
$1,815
-
kW-mo/yr
|
- | - | - | - |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $220 | $176 | n/a |
$156
3,790
kWh
|
$64
-
kW-mo/yr
|
- | - | - | - |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,097 | $10,730 | n/a |
$1,533
37,372
kWh
|
$1,214
-
kW-mo/yr
|
- | $28 | $322 | - |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $760 | $1,485 | n/a |
$121
2,944
kWh
|
$49
-
kW-mo/yr
|
- | $251 | $339 | - |
| 07 | 2.2136: Install / repair insulation on steam lines | $1,823 | $4,884 | n/a | - | - |
$1,823
-
MMBtu
|
- | - | - |
| 08 | 2.2135: Repair and eliminate steam leaks | $948 | $1,800 | n/a | - | - |
$948
-
MMBtu
|
- | - | - |
| 09 | 2.6212: Turn off equipment during breaks, reduce operating time | $3,159 | - | n/a | - | - |
$3,159
-
MMBtu
|
- | - | - |
| 10 | 2.2136: Install / repair insulation on steam lines | $3,339 | $6,228 | n/a | - | - |
$3,339
-
MMBtu
|
- | - | - |
| 11 | 2.2127: Flash condensate to produce lower pressure steam | $9,828 | $496 | n/a | - | - |
$9,828
-
MMBtu
|
- | - | - |
| 12 | 3.1192: Reduce scrap production | $51,545 | $3,388 | n/a | - | - | - | - | - | $51,545 |
| 13 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $132,099 | $886,943 | n/a |
$213,124
7,402
kWh
|
- |
$(-81,025.0)
-
MMBtu
|
- | - | - |
| TOTAL RECOMMENDED | $233,763 | $997,348 |
$233,712
509,502
kWh
|
$11,019
-
kW-mo/yr
|
$(-61,928.0)
-
MMBtu
|
$(-870.0) | $285 | $51,545 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs