ITAC Assessment: IC0074
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ITAC Assessment: IC0074
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Assessment Year 2004
Principal Product Seasame Snacks, Rice Crackers and Chips
NAICS 311919: Other Snack Food Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 155
Plant Area 165,000
ft2
Annual Production 22,674,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $157,792 4,200,810
kWh
Electricity Demand $93,366 7,630
kW-mo/yr
Electricity Fees $17,673 -
Natural Gas $645,815 133,900
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $233,763 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.7135: Install occupancy sensors $1,794 $7,758 n/a $1,552
37,838
kWh
$242
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $18,895 $70,760 n/a $12,785
311,808
kWh
$7,635
-
kW-mo/yr
- $(-1,149.0) $(-376.0) -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,256 $2,700 n/a $4,441
108,348
kWh
$1,815
-
kW-mo/yr
- - - -
04 2.4322: Use or replace with energy efficient substitutes $220 $176 n/a $156
3,790
kWh
$64
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,097 $10,730 n/a $1,533
37,372
kWh
$1,214
-
kW-mo/yr
- $28 $322 -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $760 $1,485 n/a $121
2,944
kWh
$49
-
kW-mo/yr
- $251 $339 -
07 2.2136: Install / repair insulation on steam lines $1,823 $4,884 n/a - - $1,823
-
MMBtu
- - -
08 2.2135: Repair and eliminate steam leaks $948 $1,800 n/a - - $948
-
MMBtu
- - -
09 2.6212: Turn off equipment during breaks, reduce operating time $3,159 - n/a - - $3,159
-
MMBtu
- - -
10 2.2136: Install / repair insulation on steam lines $3,339 $6,228 n/a - - $3,339
-
MMBtu
- - -
11 2.2127: Flash condensate to produce lower pressure steam $9,828 $496 n/a - - $9,828
-
MMBtu
- - -
12 3.1192: Reduce scrap production $51,545 $3,388 n/a - - - - - $51,545
13 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $132,099 $886,943 n/a $213,124
7,402
kWh
- $(-81,025.0)
-
MMBtu
- - -
TOTAL RECOMMENDED $233,763 $997,348 $233,712
509,502
kWh
$11,019
-
kW-mo/yr
$(-61,928.0)
-
MMBtu
$(-870.0) $285 $51,545
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs