| Assessment Year | 2003 |
|---|---|
| Principal Product | Resin, Colorant and Refinished Paint |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
302,000
ft2
|
| Annual Production | 6,000
Tgal
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $179,330 | 5,927,925 |
kWh
|
$0.030 |
| Electricity Demand | $46,076 | 12,834 |
kW-mo/yr
|
$3.59 |
| Electricity Fees | $187,098 | - |
|
- |
| Natural Gas | $185,728 | 39,343 |
MMBtu
|
$4.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $72,801 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,358 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,411 | $2,200 |
$11,125
182,396
kWh
|
$1,286
-
kW-mo/yr
|
- | - | |
| 02 | 2.2136: Install / repair insulation on steam lines | $4,983 | $8,812 | - | - |
$4,983
-
MMBtu
|
- | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,894 | $5,280 | - | - |
$1,894
-
MMBtu
|
- | |
| 04 | 2.1113: Reduce combustion air flow to optimum | $10,894 | $10,560 | - | - |
$10,894
-
MMBtu
|
- | |
| 05 | 2.2113: Repair or replace steam traps | $6,176 | $341 | - | - |
$6,176
-
MMBtu
|
- | |
| 06 | 2.5194: Redesign process | $579 | $1,984 |
$519
8,491
kWh
|
$60
-
kW-mo/yr
|
- | - | |
| 07 | 2.7243: Improve air circulation with destratification fans / other methods | $4,246 | $26,552 |
$(-832.0)
(-13,637)
kWh
|
$(-192.0)
-
kW-mo/yr
|
$5,675
-
MMBtu
|
$(-405.0) | |
| 08 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $31,618 | $251,040 | - | - |
$31,618
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $72,801 | $306,769 |
$10,812
177,250
kWh
|
$1,154
-
kW-mo/yr
|
$61,240
-
MMBtu
|
$(-405.0) | ||
| TOTAL IMPLEMENTED | $36,358 | $27,193 |
$11,125
182,396
kWh
|
$1,286
-
kW-mo/yr
|
$23,947
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs