| Assessment Year | 2003 |
|---|---|
| Principal Product | Ground Engaging Tools |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $5 M to 10M |
| # of Employees | 56 |
| Plant Area |
104,061
ft2
|
| Annual Production | 64,800,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $188,281 | 4,775,774 |
kWh
|
$0.039 |
| Electricity Demand | $105,330 | 10,915 |
kW-mo/yr
|
$9.65 |
| Electricity Fees | $33,503 | - |
|
- |
| Natural Gas | $1,317,745 | 228,548 |
MMBtu
|
$5.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,553 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,084 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,915 | $20,915 |
$10,490
276,061
kWh
|
$7,411
-
kW-mo/yr
|
- | $(-219.0) | $233 | |
| 02 | 2.4133: Use most efficient type of electric motors | $7,084 | $36,178 |
$4,294
112,999
kWh
|
$2,790
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $17,626 | $2,500 | - | - |
$23,144
-
MMBtu
|
$(-5,518.0) | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,718 | $8,856 |
$2,718
71,523
kWh
|
- | - | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,210 | $85,743 |
$7,968
209,700
kWh
|
$12,242
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $65,553 | $154,192 |
$25,470
670,283
kWh
|
$22,443
-
kW-mo/yr
|
$23,144
-
MMBtu
|
$(-5,737.0) | $233 | ||
| TOTAL IMPLEMENTED | $7,084 | $36,178 |
$4,294
112,999
kWh
|
$2,790
-
kW-mo/yr
|
- | - | - | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs