ITAC Assessment: IC0064
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ITAC Assessment: IC0064
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Assessment Year 2003
Principal Product Ground Engaging Tools
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $5
M
to 10
M
# of Employees 56
Plant Area 104,061
ft2
Annual Production 64,800,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $188,281 4,775,774
kWh
Electricity Demand $105,330 10,915
kW-mo/yr
Electricity Fees $33,503 -
Natural Gas $1,317,745 228,548
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,553 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,084

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $17,915 $20,915 $10,490
276,061
kWh
$7,411
-
kW-mo/yr
- $(-219.0) $233
02 2.4133: Use most efficient type of electric motors $7,084 $36,178 $4,294
112,999
kWh
$2,790
-
kW-mo/yr
- - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $17,626 $2,500 - - $23,144
-
MMBtu
$(-5,518.0) -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,718 $8,856 $2,718
71,523
kWh
- - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $20,210 $85,743 $7,968
209,700
kWh
$12,242
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $65,553 $154,192 $25,470
670,283
kWh
$22,443
-
kW-mo/yr
$23,144
-
MMBtu
$(-5,737.0) $233
TOTAL IMPLEMENTED $7,084 $36,178 $4,294
112,999
kWh
$2,790
-
kW-mo/yr
- - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs