| Assessment Year | 2003 |
|---|---|
| Principal Product | Ground Engaging Tools |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $100 M to 500M |
| # of Employees | 254 |
| Plant Area |
246,528
ft2
|
| Annual Production | 42,000,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $221,027 | 5,606,340 |
kWh
|
$0.039 |
| Electricity Demand | $123,648 | 12,813 |
kW-mo/yr
|
$9.65 |
| Electricity Fees | $39,330 | - |
|
- |
| Natural Gas | $1,122,521 | 194,691 |
MMBtu
|
$5.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $128,356 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,076 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,654 | $50,275 |
$24,377
641,486
kWh
|
$17,219
-
kW-mo/yr
|
- | $(-443.0) | $501 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,141 | $4,800 |
$5,941
156,375
kWh
|
$4,200
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $5,935 | - |
$3,479
91,510
kWh
|
$2,456
-
kW-mo/yr
|
- | - | - | |
| 04 | 3.1191: Change procedures / equipment / operating conditions | $21,835 | $62,344 |
$8,407
221,246
kWh
|
$13,428
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,633 | $15,965 |
$1,334
35,102
kWh
|
$3,299
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.5111: Convert from indirect to direct fired systems | $36,807 | $250,000 | - | - |
$36,807
-
MMBtu
|
- | - | |
| 07 | 2.5111: Convert from indirect to direct fired systems | $7,351 | $24,365 | - | - |
$7,351
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $128,356 | $407,749 |
$43,538
1,145,719
kWh
|
$40,602
-
kW-mo/yr
|
$44,158
-
MMBtu
|
$(-443.0) | $501 | ||
| TOTAL IMPLEMENTED | $16,076 | $4,800 |
$9,420
247,885
kWh
|
$6,656
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs