| Assessment Year | 2003 |
|---|---|
| Principal Product | Asphalt Products, Roofing Coatings, Mineral Rubber |
| NAICS | 324122: Asphalt Shingle and Coating Materials Manufacturing |
| SIC | 2952: Asphalt Felts and Coatings |
| Sales Range | $10 M to 50M |
| # of Employees | 30 |
| Plant Area |
110,000
ft2
|
| Annual Production | 200,000
ton
|
| Production Hrs. Annual | 6,952
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $182,549 | 5,479,370 |
kWh
|
$0.033 |
| Electricity Demand | $164,353 | 11,685 |
kW-mo/yr
|
$14.07 |
| Electricity Fees | $25,595 | - |
|
- |
| Natural Gas | $1,294,849 | 342,949 |
MMBtu
|
$3.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $229,136 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $192,632 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $3,452 | $6,197 |
$1,870
45,671
kWh
|
$1,582
-
kW-mo/yr
|
- | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,779 | $14,546 |
$6,779
165,334
kWh
|
- | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $3,105 | - | - |
$3,105
-
kW-mo/yr
|
- | |
| 04 | 2.1113: Reduce combustion air flow to optimum | $8,560 | $5,280 | - | - |
$8,560
-
MMBtu
|
|
| 05 | 2.2135: Repair and eliminate steam leaks | $45,681 | $10,200 | - | - |
$45,681
-
MMBtu
|
|
| 06 | 2.2136: Install / repair insulation on steam lines | $20,526 | $21,542 | - | - |
$20,526
-
MMBtu
|
|
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $32,470 | $28,470 | - | - |
$32,470
-
MMBtu
|
|
| 08 | 2.1113: Reduce combustion air flow to optimum | $75,511 | $20,000 | - | - |
$75,511
-
MMBtu
|
|
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $33,052 | $130,000 | - | - |
$33,052
-
MMBtu
|
|
| TOTAL RECOMMENDED | $229,136 | $236,235 |
$8,649
211,005
kWh
|
$4,687
-
kW-mo/yr
|
$215,800
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $192,632 | $100,038 |
$6,779
165,334
kWh
|
$3,105
-
kW-mo/yr
|
$182,748
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs