| Assessment Year | 2003 |
|---|---|
| Principal Product | Surfactants for Detergents, etc |
| NAICS | 325199: All Other Basic Organic Chemical Manufacturing |
| SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 115 |
| Plant Area |
1,132,560
ft2
|
| Annual Production | 119,000,000
lb
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $485,432 | 9,577,325 |
kWh
|
$0.051 |
| Electricity Demand | $55,676 | 15,509 |
kW-mo/yr
|
$3.59 |
| Electricity Fees | $41,695 | - |
|
- |
| Natural Gas | $1,080,576 | 297,767 |
MMBtu
|
$3.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $470,450 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $361,521 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2135: Repair and eliminate steam leaks | $148,006 | $13,000 | - | - |
$137,447
-
MMBtu
|
- | - | - |
$10,559
-
Tgal
|
|
| 02 | 2.2136: Install / repair insulation on steam lines | $8,832 | $13,240 | - | - |
$8,832
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $8,390 | $20,640 |
$7,678
139,605
kWh
|
$712
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.2128: Use steam condensate for hot water supply (non-potable) | $163,590 | $170,491 | - | - |
$97,629
-
MMBtu
|
- | - | - |
$65,961
-
Tgal
|
|
| 05 | 2.3321: Use steam pressure reduction to generate power | $92,294 | $190,000 |
$90,732
1,649,664
kWh
|
$8,271
-
kW-mo/yr
|
$(-4,709.0)
-
MMBtu
|
- | $(-2,000.0) | - | - | |
| 06 | 2.4131: Size electric motors for peak operating efficiency | $9,196 | $22,867 |
$8,634
156,976
kWh
|
$562
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $11,372 | $5,850 | - | - |
$11,372
-
MMBtu
|
- | - | - | - | |
| 08 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $7,439 | $6,850 | - | - |
$7,439
-
MMBtu
|
- | - | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $17,626 | $13,998 | - | - |
$17,626
-
MMBtu
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,705 | $11,354 |
$2,808
51,026
kWh
|
$298
-
kW-mo/yr
|
- | $96 | - | $503 | - | |
| TOTAL RECOMMENDED | $470,450 | $468,290 |
$109,852
1,997,271
kWh
|
$9,843
-
kW-mo/yr
|
$275,636
-
MMBtu
|
$96 | $(-2,000.0) | $503 |
$76,520
-
Tgal
|
||
| TOTAL IMPLEMENTED | $361,521 | $248,573 |
$10,486
190,631
kWh
|
$1,010
-
kW-mo/yr
|
$272,906
-
MMBtu
|
$96 | - | $503 |
$76,520
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs