| Assessment Year | 2003 |
|---|---|
| Principal Product | Organic Pigments |
| NAICS | 325130: Synthetic Dye and Pigment Manufacturing |
| SIC | 2865: Cyclic Organic Crudes and Intermediates, and Organic Dyes and Pigments |
| Sales Range | $10 M to 50M |
| # of Employees | 156 |
| Plant Area |
70,000
ft2
|
| Annual Production | 17,000,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,051,703 | 16,786,499 |
kWh
|
$0.063 |
| Electricity Demand | $134,350 | 35,922 |
kW-mo/yr
|
$3.74 |
| Electricity Fees | $23,568 | - |
|
- |
| Natural Gas | $263,687 | 60,156 |
MMBtu
|
$4.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $58,967 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,010 | $16,443 |
$5,493
87,123
kWh
|
$442
-
kW-mo/yr
|
- | $976 | $99 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,363 | $23,600 |
$10,508
166,790
kWh
|
$855
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $949 | $3,982 |
$670
10,647
kWh
|
$209
-
kW-mo/yr
|
- | $70 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,063 | $400 |
$1,846
29,310
kWh
|
$217
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $4,571 | $5,107 |
$4,094
64,981
kWh
|
$477
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2135: Repair and eliminate steam leaks | $17,396 | $3,500 | - | - |
$17,396
-
MMBtu
|
- | - | |
| 07 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $7,043 | $3,000 | - | - |
$7,043
-
MMBtu
|
- | - | |
| 08 | 2.2136: Install / repair insulation on steam lines | $3,180 | $4,206 | - | - |
$3,180
-
MMBtu
|
- | - | |
| 09 | 2.2136: Install / repair insulation on steam lines | $1,770 | $2,052 | - | - |
$1,770
-
MMBtu
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $2,293 | $683 | - | - |
$2,293
-
MMBtu
|
- | - | |
| 11 | 2.2511: Insulate bare equipment | $1,329 | $400 | - | - |
$1,329
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $58,967 | $63,373 |
$22,611
358,851
kWh
|
$2,200
-
kW-mo/yr
|
$33,011
-
MMBtu
|
$1,046 | $99 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs