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ITAC Assessment: IC0048
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ITAC Assessment: IC0048
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Illinois, Chicago University of Illinois, Chicago
Assessment Year 2002
Principal Product Iron Castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 546
Plant Area 312,000
ft2
Annual Production 87,500
ton
Production Hrs. Annual 4,050
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,192,290 53,032,320
kWh
Electricity Demand $738,732 86,461
kW-mo/yr
Natural Gas $1,111,835 207,596
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,309,920 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $112,093

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.6218: Turn off equipment when not in use $7,063 - $5,388
244,921
kWh
$1,675
-
kW-mo/yr
- - - - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $30,279 $10,600 $18,479
840,113
kWh
$11,800
-
kW-mo/yr
- - - - - - -
03 2.6218: Turn off equipment when not in use $56,765 $35,050 $21,915
996,103
kWh
$34,850
-
kW-mo/yr
- - - - - - -
04 2.2437: Recover waste heat from equipment $71,006 $3,130 $25,106
1,113,888
kWh
$45,900
-
kW-mo/yr
- - - - - - -
05 2.2443: Re-use or recycle hot or cold process exhaust air $40,640 $108,000 - - $40,640
-
MMBtu
- - - - - -
06 2.2443: Re-use or recycle hot or cold process exhaust air $472,157 $1,500,000 - - $472,157
-
MMBtu
- - - - - -
07 2.2437: Recover waste heat from equipment $17,986 - - - - - - - $28,899 $(-10,913.0) -
08 3.7214: Reduce or eliminate waste $249,587 $207,024 $17,273
(-785,118)
kWh
- - $77,261
-
Tgal
- - - - $155,053
-
Tgal
09 4.447: Automate payroll system $364,437 $18,654 - - - - $46,051 $318,386 - - -
TOTAL RECOMMENDED $1,309,920 $1,882,458 $88,161
2,409,907
kWh
$94,225
-
kW-mo/yr
$512,797
-
MMBtu
$77,261
-
Tgal
$46,051 $318,386 $28,899 $(-10,913.0) $155,053
-
Tgal
TOTAL IMPLEMENTED $112,093 $45,650 $45,782
2,081,137
kWh
$48,325
-
kW-mo/yr
- - - - $28,899 $(-10,913.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs