ITAC Assessment: IC0047
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ITAC Assessment: IC0047
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Assessment Year 2002
Principal Product Metal Bars, Joists and Other Assorted Shapes
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 32
Plant Area 42,500
ft2
Annual Production 23,000,000
lb
Production Hrs. Annual 2,550
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $35,202 401,350
kWh
Electricity Fees $1,533 -
Natural Gas $18,748 3,361
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $4,815 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,680

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $958 $6,822 $830
9,431
kWh
$18 $110
02 2.7142: Utilize higher efficiency lamps and/or ballasts $668 $3,685 $623
7,102
kWh
- $45
03 2.7135: Install occupancy sensors $1,404 $1,215 $1,404
15,961
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $358 $900 $358
4,051
kWh
- -
05 2.6218: Turn off equipment when not in use $467 - $467
5,309
kWh
- -
06 4.513: Re-arrange equipment layout to reduce labor costs $960 $160 - $960 -
TOTAL RECOMMENDED $4,815 $12,782 $3,682
41,854
kWh
$978 $155
TOTAL IMPLEMENTED $3,680 $9,097 $2,592
29,443
kWh
$978 $110
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs