ITAC Assessment: IC0041
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ITAC Assessment: IC0041
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Assessment Year 2002
Principal Product Folding Cartons
NAICS
n/a
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $50
M
to 100
M
# of Employees 186
Plant Area 220,000
ft2
Annual Production 40,000,000
ton
Production Hrs. Annual 6,624
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $432,128 8,293,446
kWh
Electricity Demand $64,522 17,973
kW-mo/yr
Electricity Fees $35,216 -
Natural Gas $160,587 21,502
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $156,424 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,048

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,772 $18,245 $3,506
62,593
kWh
$411
-
kW-mo/yr
- $98 - $757
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,230 $1,440 $179
3,188
kWh
$16
-
kW-mo/yr
- $623 - $412
03 2.7135: Install occupancy sensors $569 $1,827 $532
9,497
kWh
$37
-
kW-mo/yr
- - - -
04 2.6218: Turn off equipment when not in use $2,577 $10,720 $2,309
41,242
kWh
$268
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,918 $5,000 $7,094
126,699
kWh
$824
-
kW-mo/yr
- - - -
06 2.2437: Recover waste heat from equipment $9,358 $8,500 - - $9,358
-
MMBtu
- - -
07 4.322: Eliminate old stock and modify inventory control $16,000 $8,000 - - - - $16,000 -
08 4.522: Modify storage space to avoid rental of a warehouse $114,000 $335,000 - - - - $114,000 -
TOTAL RECOMMENDED $156,424 $388,732 $13,620
243,219
kWh
$1,556
-
kW-mo/yr
$9,358
-
MMBtu
$721 $130,000 $1,169
TOTAL IMPLEMENTED $38,048 $39,745 $10,600
189,292
kWh
$1,235
-
kW-mo/yr
$9,358
-
MMBtu
$98 $16,000 $757
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs