| Assessment Year | 2002 |
|---|---|
| Principal Product | Metal Fasteners |
| NAICS |
n/a
|
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $50 M to 100M |
| # of Employees | 110 |
| Plant Area |
233,300
ft2
|
| Annual Production | 178,000,000
pieces
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $217,718 | 5,005,025 |
kWh
|
$0.043 |
| Electricity Demand | $49,594 | 13,814 |
kW-mo/yr
|
$3.59 |
| Electricity Fees | $74,908 | - |
|
- |
| Natural Gas | $308,262 | 46,885 |
MMBtu
|
$6.57 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,686 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $50,124 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $3,252 | $1,500 | - | - |
$3,252
-
MMBtu
|
- | - | - | |
| 02 | 2.2511: Insulate bare equipment | $12,947 | $2,657 | - | - |
$12,947
-
MMBtu
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $11,300 | $7,092 | - | - |
$11,300
-
MMBtu
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,174 | $1,400 |
$6,431
105,417
kWh
|
$743
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $26,103 | $83,780 |
$25,233
413,663
kWh
|
$2,912
-
kW-mo/yr
|
- | $(-1,434.0) | - | $(-608.0) | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,785 | $2,130 |
$872
14,296
kWh
|
$70
-
kW-mo/yr
|
- | $614 | - | $229 | |
| 07 | 2.7135: Install occupancy sensors | $9,366 | $6,890 |
$9,032
148,068
kWh
|
$334
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $6,977 | $4,813 |
$4,853
79,552
kWh
|
$894
-
kW-mo/yr
|
- | $257 | - | $973 | |
| 09 | 3.5311: Recover and reuse waste material | $97 | $120 | - | - | - | - | - | $97 | |
| 10 | 3.5112: Reprocess spent oils on site for re-use | $4,000 | $3,500 | - | - | - | - | - | $4,000 | |
| 11 | 4.515: Install shelves / racks to utilize unused space | $4,885 | $3,000 | - | - | - | - | $4,885 | - | |
| 12 | 4.447: Automate payroll system | $19,800 | $8,785 | - | - | - | $3,700 | $16,100 | - | |
| TOTAL RECOMMENDED | $107,686 | $125,667 |
$46,421
760,996
kWh
|
$4,953
-
kW-mo/yr
|
$27,499
-
MMBtu
|
$3,137 | $20,985 | $4,691 | ||
| TOTAL IMPLEMENTED | $50,124 | $94,870 |
$30,086
493,215
kWh
|
$3,806
-
kW-mo/yr
|
$12,947
-
MMBtu
|
$(-1,177.0) | - | $4,462 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs