ITAC Assessment: IC0035
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ITAC Assessment: IC0035
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Assessment Year 2002
Principal Product Metal Fasteners
NAICS
n/a
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $50
M
to 100
M
# of Employees 110
Plant Area 233,300
ft2
Annual Production 178,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,718 5,005,025
kWh
Electricity Demand $49,594 13,814
kW-mo/yr
Electricity Fees $74,908 -
Natural Gas $308,262 46,885
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,686 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,124

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1133: Adjust burners for efficient operation $3,252 $1,500 - - $3,252
-
MMBtu
- - -
02 2.2511: Insulate bare equipment $12,947 $2,657 - - $12,947
-
MMBtu
- - -
03 2.2511: Insulate bare equipment $11,300 $7,092 - - $11,300
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,174 $1,400 $6,431
105,417
kWh
$743
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $26,103 $83,780 $25,233
413,663
kWh
$2,912
-
kW-mo/yr
- $(-1,434.0) - $(-608.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,785 $2,130 $872
14,296
kWh
$70
-
kW-mo/yr
- $614 - $229
07 2.7135: Install occupancy sensors $9,366 $6,890 $9,032
148,068
kWh
$334
-
kW-mo/yr
- - - -
08 2.7111: Reduce illumination to minimum necessary levels $6,977 $4,813 $4,853
79,552
kWh
$894
-
kW-mo/yr
- $257 - $973
09 3.5311: Recover and reuse waste material $97 $120 - - - - - $97
10 3.5112: Reprocess spent oils on site for re-use $4,000 $3,500 - - - - - $4,000
11 4.515: Install shelves / racks to utilize unused space $4,885 $3,000 - - - - $4,885 -
12 4.447: Automate payroll system $19,800 $8,785 - - - $3,700 $16,100 -
TOTAL RECOMMENDED $107,686 $125,667 $46,421
760,996
kWh
$4,953
-
kW-mo/yr
$27,499
-
MMBtu
$3,137 $20,985 $4,691
TOTAL IMPLEMENTED $50,124 $94,870 $30,086
493,215
kWh
$3,806
-
kW-mo/yr
$12,947
-
MMBtu
$(-1,177.0) - $4,462
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs