| Assessment Year | 2002 |
|---|---|
| Principal Product | Grey and ductile iron castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 350 |
| Plant Area |
250,000
ft2
|
| Annual Production | 30,000
ton
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,078,291 | 69,433,787 |
kWh
|
$0.030 |
| Electricity Demand | $251,922 | 121,746 |
kW-mo/yr
|
$2.07 |
| Electricity Fees | $1,249,808 | - |
|
- |
| Natural Gas | $545,002 | 102,254 |
MMBtu
|
$5.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $300,111 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,454 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $28,691 | $123,310 |
$29,224
608,842
kWh
|
$2,472
-
kW-mo/yr
|
- | $(-2,110.0) | $(-895.0) | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,926 | $61,950 |
$8,565
178,429
kWh
|
$1,242
-
kW-mo/yr
|
- | $(-619.0) | $(-262.0) | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,212 | $20,124 |
$3,178
66,199
kWh
|
$269
-
kW-mo/yr
|
- | $234 | $531 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $39,454 | $19,500 |
$36,378
757,875
kWh
|
$3,076
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $15,584 | $19,500 | - | - |
$15,584
-
MMBtu
|
- | - | - | |
| 06 | 4.514: Re-arrange equipment layout to reduce handling costs | $25,500 | $132,960 | - | - | - | $25,500 | - | - | |
| 07 | 4.514: Re-arrange equipment layout to reduce handling costs | $61,700 | $96,030 | - | - | - | $61,700 | - | - | |
| 08 | 4.441: Install automatic packing equipment | $25,360 | $8,080 | - | - | - | $25,360 | - | - | |
| 09 | 2.7243: Improve air circulation with destratification fans / other methods | $90,684 | $65,000 |
$(-162.0)
(-3,369)
kWh
|
$(-221.0)
-
kW-mo/yr
|
- | $91,278 | - |
$(-211.0)
-
Tgal
|
|
| TOTAL RECOMMENDED | $300,111 | $546,454 |
$77,183
1,607,976
kWh
|
$6,838
-
kW-mo/yr
|
$15,584
-
MMBtu
|
$201,343 | $(-626.0) |
$(-211.0)
-
Tgal
|
||
| TOTAL IMPLEMENTED | $39,454 | $19,500 |
$36,378
757,875
kWh
|
$3,076
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs