ITAC Assessment: IC0032
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ITAC Assessment: IC0032
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Assessment Year 2002
Principal Product Grey and ductile iron castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 250,000
ft2
Annual Production 30,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,078,291 69,433,787
kWh
Electricity Demand $251,922 121,746
kW-mo/yr
Electricity Fees $1,249,808 -
Natural Gas $545,002 102,254
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $300,111 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,454

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $28,691 $123,310 $29,224
608,842
kWh
$2,472
-
kW-mo/yr
- $(-2,110.0) $(-895.0) -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,926 $61,950 $8,565
178,429
kWh
$1,242
-
kW-mo/yr
- $(-619.0) $(-262.0) -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,212 $20,124 $3,178
66,199
kWh
$269
-
kW-mo/yr
- $234 $531 -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $39,454 $19,500 $36,378
757,875
kWh
$3,076
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $15,584 $19,500 - - $15,584
-
MMBtu
- - -
06 4.514: Re-arrange equipment layout to reduce handling costs $25,500 $132,960 - - - $25,500 - -
07 4.514: Re-arrange equipment layout to reduce handling costs $61,700 $96,030 - - - $61,700 - -
08 4.441: Install automatic packing equipment $25,360 $8,080 - - - $25,360 - -
09 2.7243: Improve air circulation with destratification fans / other methods $90,684 $65,000 $(-162.0)
(-3,369)
kWh
$(-221.0)
-
kW-mo/yr
- $91,278 - $(-211.0)
-
Tgal
TOTAL RECOMMENDED $300,111 $546,454 $77,183
1,607,976
kWh
$6,838
-
kW-mo/yr
$15,584
-
MMBtu
$201,343 $(-626.0) $(-211.0)
-
Tgal
TOTAL IMPLEMENTED $39,454 $19,500 $36,378
757,875
kWh
$3,076
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs