ITAC Assessment: IC0031
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ITAC Assessment: IC0031
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Assessment Year 2002
Principal Product Grey and ductile iron castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 125,000
ft2
Annual Production 30,000
ton
Production Hrs. Annual 2,550
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $326,260 13,825,200
kWh
Electricity Demand $218,454 52,626
kW-mo/yr
Electricity Fees $6,120 -
Natural Gas $353,939 48,967
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $237,539 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,079

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,703 $10,800 $12,696
529,005
kWh
$3,007
-
kW-mo/yr
- - - -
02 2.4322: Use or replace with energy efficient substitutes $1,312 $3,338 $204
8,514
kWh
$1,108
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,544 $57,230 $2,826
117,739
kWh
$2,299
-
kW-mo/yr
- $(-408.0) $(-173.0) -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $924 $12,002 $449
18,699
kWh
$372
-
kW-mo/yr
- $5 $98 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,264 $2,894 $312
12,982
kWh
$74
-
kW-mo/yr
- $520 $358 -
06 2.3191: Use demand controller or load shedder $21,800 $3,080 - $21,800
-
kW-mo/yr
- - - -
07 2.2711: Utilize outside air instead of conditioned air for drying $9,652 $16,500 - - $9,652
-
MMBtu
- - -
08 2.2437: Recover waste heat from equipment $36,439 $18,900 - - $36,439
-
MMBtu
- - -
09 2.2437: Recover waste heat from equipment $96,700 $195,000 - - $96,700
-
MMBtu
- - -
10 2.7243: Improve air circulation with destratification fans / other methods $49,201 $45,000 $(-107.0)
(-4,456)
kWh
$(-444.0)
-
kW-mo/yr
- $50,042 - $(-290.0)
-
Tgal
TOTAL RECOMMENDED $237,539 $364,744 $16,380
682,483
kWh
$28,216
-
kW-mo/yr
$142,791
-
MMBtu
$50,159 $283 $(-290.0)
-
Tgal
TOTAL IMPLEMENTED $40,079 $20,112 $13,212
550,501
kWh
$25,989
-
kW-mo/yr
- $520 $358 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs