Assessment Year | 2002 |
---|---|
Principal Product | Grey and ductile iron castings |
NAICS |
n/a
|
SIC | 3321: Gray and Ductile Iron Foundries |
Sales Range | $10 M to 50M |
# of Employees | 160 |
Plant Area |
125,000
ft2
|
Annual Production | 30,000
ton
|
Production Hrs. Annual | 2,550
hrs
|
Location (State) | Indiana |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $326,260 | 13,825,200 |
kWh
|
$0.024 |
Electricity Demand | $218,454 | 52,626 |
kW-mo/yr
|
$4.15 |
Electricity Fees | $6,120 | - |
|
- |
Natural Gas | $353,939 | 48,967 |
MMBtu
|
$7.23 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $237,539 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $40,079 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,703 | $10,800 |
$12,696
529,005
kWh
|
$3,007
-
kW-mo/yr
|
- | - | - | - | |
02 | 2.4322: Use or replace with energy efficient substitutes | $1,312 | $3,338 |
$204
8,514
kWh
|
$1,108
-
kW-mo/yr
|
- | - | - | - | |
03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,544 | $57,230 |
$2,826
117,739
kWh
|
$2,299
-
kW-mo/yr
|
- | $(-408.0) | $(-173.0) | - | |
04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $924 | $12,002 |
$449
18,699
kWh
|
$372
-
kW-mo/yr
|
- | $5 | $98 | - | |
05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,264 | $2,894 |
$312
12,982
kWh
|
$74
-
kW-mo/yr
|
- | $520 | $358 | - | |
06 | 2.3191: Use demand controller or load shedder | $21,800 | $3,080 | - |
$21,800
-
kW-mo/yr
|
- | - | - | - | |
07 | 2.2711: Utilize outside air instead of conditioned air for drying | $9,652 | $16,500 | - | - |
$9,652
-
MMBtu
|
- | - | - | |
08 | 2.2437: Recover waste heat from equipment | $36,439 | $18,900 | - | - |
$36,439
-
MMBtu
|
- | - | - | |
09 | 2.2437: Recover waste heat from equipment | $96,700 | $195,000 | - | - |
$96,700
-
MMBtu
|
- | - | - | |
10 | 2.7243: Improve air circulation with destratification fans / other methods | $49,201 | $45,000 |
$(-107.0)
(-4,456)
kWh
|
$(-444.0)
-
kW-mo/yr
|
- | $50,042 | - |
$(-290.0)
-
Tgal
|
|
TOTAL RECOMMENDED | $237,539 | $364,744 |
$16,380
682,483
kWh
|
$28,216
-
kW-mo/yr
|
$142,791
-
MMBtu
|
$50,159 | $283 |
$(-290.0)
-
Tgal
|
||
TOTAL IMPLEMENTED | $40,079 | $20,112 |
$13,212
550,501
kWh
|
$25,989
-
kW-mo/yr
|
- | $520 | $358 | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs