ITAC Assessment: IC0029
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ITAC Assessment: IC0029
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Assessment Year 2002
Principal Product Corrugated Boxes
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 225
Plant Area 235,000
ft2
Annual Production 6,000
thousand feet
Production Hrs. Annual 4,798
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,806 3,776,692
kWh
Electricity Demand $155,500 13,225
kW-mo/yr
Electricity Fees $74,393 -
Natural Gas $583,090 88,511
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $390,604 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $89,888

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.2511: Insulate bare equipment $1,907 $3,610 - - $1,907
-
MMBtu
- - -
02 2.7492: Use proper thickness of insulation on building envelope $9,300 $1,320 - - $9,300
-
MMBtu
- - -
03 2.2135: Repair and eliminate steam leaks $10,646 $900 - - $10,646
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,828 $3,000 $14,332
304,958
kWh
$10,496
-
kW-mo/yr
- - - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $14,179 $1,500 - - $14,179
-
MMBtu
- - -
06 2.1243: Use heat from boiler blowdown to preheat boiler feed water $36,712 $36,036 - - $36,712
-
MMBtu
- - -
07 2.2511: Insulate bare equipment $1,616 $906 - - $1,616
-
MMBtu
- - -
08 2.3191: Use demand controller or load shedder $18,000 $3,280 - $18,000
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $14,753 $49,560 $9,017
191,843
kWh
$6,602
-
kW-mo/yr
- $(-947.0) - $81
10 2.7142: Utilize higher efficiency lamps and/or ballasts $4,519 $20,549 $2,139
45,514
kWh
$1,566
-
kW-mo/yr
- $121 - $693
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,182 $4,751 $391
8,313
kWh
$489
-
kW-mo/yr
- $278 - $24
12 2.7135: Install occupancy sensors $962 $2,112 $769
16,366
kWh
$193
-
kW-mo/yr
- - - -
13 4.426: Modify workload $150,000 $32,000 - - - $94,000 $56,000 -
14 4.322: Eliminate old stock and modify inventory control $102,000 $8,500 - - - - $102,000 -
TOTAL RECOMMENDED $390,604 $168,024 $26,648
566,994
kWh
$37,346
-
kW-mo/yr
$74,360
-
MMBtu
$93,452 $158,000 $798
TOTAL IMPLEMENTED $89,888 $45,952 $14,332
304,958
kWh
$10,496
-
kW-mo/yr
$65,060
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs