ITAC Assessment: IC0028
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ITAC Assessment: IC0028
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Assessment Year 2002
Principal Product Non-Clay Refractories
NAICS
n/a
SIC 3297: Nonclay Refractories
Sales Range $1
M
to 5
M
# of Employees 32
Plant Area 56,000
ft2
Annual Production 875,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $26,972 964,920
kWh
Electricity Demand $49,385 4,050
kW-mo/yr
Electricity Fees $4,160 -
Natural Gas $66,005 20,011
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,006 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,084 $1,600 $963
30,132
kWh
$2,121
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $624 - $174
5,431
kWh
$450
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,369 $4,933 $492
15,375
kWh
$721
-
kW-mo/yr
$120 - $36
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,993 $26,387 $1,370
42,806
kWh
$3,011
-
kW-mo/yr
$112 - $500
05 2.7135: Install occupancy sensors $746 $1,370 $565
17,657
kWh
$181
-
kW-mo/yr
- - -
06 4.426: Modify workload $29,190 $29,765 - - $11,430 $17,760 -
TOTAL RECOMMENDED $40,006 $64,055 $3,564
111,401
kWh
$6,484
-
kW-mo/yr
$11,662 $17,760 $536
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs