| Assessment Year | 2001 |
|---|---|
| Principal Product | Brass and Ferrous Castings |
| NAICS |
n/a
|
| SIC | 3366: Copper Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 149 |
| Plant Area |
87,100
ft2
|
| Annual Production | 3,500,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $271,804 | 8,377,352 |
kWh
|
$0.032 |
| Electricity Demand | $224,747 | 17,014 |
kW-mo/yr
|
$13.21 |
| Electricity Fees | $58,001 | - |
|
- |
| Natural Gas | $62,174 | 6,724 |
MMBtu
|
$9.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,232,435 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $392,179 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1117: Relocate oven / furnace to more efficient location | $27,240 | $6,825 |
$17,250
492,800
kWh
|
$9,990
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.3191: Use demand controller or load shedder | $11,240 | $3,280 | - |
$11,240
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $7,403 | $2,000 |
$7,403
56,136
kWh
|
- | - | - | - | - | - | - | |
| 04 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $1,943 | $4,000 |
$1,943
55,503
kWh
|
- | - | - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,634 | $4,300 |
$8,156
233,037
kWh
|
$5,478
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.4321: Upgrade obsolete equipment | $9,500 | $16,800 |
$5,670
162,000
kWh
|
$3,830
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,642 | $32,917 |
$5,079
145,119
kWh
|
$3,804
-
kW-mo/yr
|
- | - | $1,192 | - | - | $(-433.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,811 | $7,956 |
$682
19,476
kWh
|
$1,101
-
kW-mo/yr
|
- | - | $29 | - | - | $(-1.0) | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,134 | $945 |
$210
5,992
kWh
|
$106
-
kW-mo/yr
|
- | - | $674 | - | - | $144 | |
| 10 | 2.6232: Install set-back timers | $4,823 | $968 | - | - |
$4,823
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.6232: Install set-back timers | $2,245 | $1,741 | - | - |
$2,245
-
MMBtu
|
- | - | - | - | - | |
| 12 | 3.5221: Recycle casting sand | $765,000 | - | - | - | - |
$790,000
-
lb
|
- | - | $(-25,000.0) | - | |
| 13 | 4.521: Clear and rent existing space | $365,820 | $3,920 | - | - | - | - | - | $365,820 | - | - | |
| 14 | 4.423: Move product using mechanical means | $11,000 | $7,000 | - | - | - | - | $11,000 | - | - | - | |
| TOTAL RECOMMENDED | $1,232,435 | $92,652 |
$46,393
1,170,063
kWh
|
$35,549
-
kW-mo/yr
|
$7,068
-
MMBtu
|
$790,000
-
lb
|
$12,895 | $365,820 | $(-25,000.0) | $(-290.0) | ||
| TOTAL IMPLEMENTED | $392,179 | $16,906 |
$17,712
350,668
kWh
|
$5,584
-
kW-mo/yr
|
$2,245
-
MMBtu
|
- | $674 | $365,820 | - | $144 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs