| Assessment Year | 2001 |
|---|---|
| Principal Product | Plastic Toys |
| NAICS |
n/a
|
| SIC | 3944: Games, Toys, and Children's Vehicles, Except Dolls and Bicycles |
| Sales Range | $50 M to 100M |
| # of Employees | 360 |
| Plant Area |
354,000
ft2
|
| Annual Production | 2,500,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $380,125 | 11,542,224 |
kWh
|
$0.033 |
| Electricity Demand | $270,307 | 21,215 |
kW-mo/yr
|
$12.74 |
| Electricity Fees | $91,051 | - |
|
- |
| Natural Gas | $46,539 | 8,455 |
MMBtu
|
$5.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $166,144 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $45,308 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,091 | $1,700 |
$4,098
110,757
kWh
|
$2,993
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,836 | $20,599 |
$2,603
70,345
kWh
|
$1,268
-
kW-mo/yr
|
$699 | - | $(-734.0) | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $272 | $471 |
$64
1,717
kWh
|
$31
-
kW-mo/yr
|
$135 | - | $42 | - | |
| 04 | 2.3191: Use demand controller or load shedder | $28,000 | $2,737 | - |
$28,000
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 4.426: Modify workload | $117,000 | $57,100 | - | - | $115,900 | $1,100 | - | - | |
| 06 | 4.513: Re-arrange equipment layout to reduce labor costs | $9,945 | $40 | - | - | - | - | - | $9,945 | |
| TOTAL RECOMMENDED | $166,144 | $82,647 |
$6,765
182,819
kWh
|
$32,292
-
kW-mo/yr
|
$116,734 | $1,100 | $(-692.0) | $9,945 | ||
| TOTAL IMPLEMENTED | $45,308 | $4,948 |
$4,162
112,474
kWh
|
$31,024
-
kW-mo/yr
|
$135 | - | $42 | $9,945 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs