ITAC Assessment: IC0011
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ITAC Assessment: IC0011
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Assessment Year 2001
Principal Product Fabricated Metal Products
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 48,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 5,100
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $49,851 1,451,301
kWh
Electricity Demand $49,287 3,890
kW-mo/yr
Electricity Fees $6,432 -
Natural Gas $7,940 1,140
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $159,623 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $143,239

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,132 $1,600 $5,287
135,565
kWh
$3,845
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $14,072 $55,760 $8,147
208,895
kWh
$5,925
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $623 $1,370 $195
4,993
kWh
$86
-
kW-mo/yr
$241 $101
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,689 $8,460 $925
23,722
kWh
$732
-
kW-mo/yr
$32 -
05 2.4133: Use most efficient type of electric motors $6,107 $2,401 $360
9,222
kWh
$5,747
-
kW-mo/yr
- -
06 4.426: Modify workload $128,000 $55,800 - - $128,000 -
TOTAL RECOMMENDED $159,623 $125,391 $14,914
382,397
kWh
$16,335
-
kW-mo/yr
$128,273 $101
TOTAL IMPLEMENTED $143,239 $59,801 $5,647
144,787
kWh
$9,592
-
kW-mo/yr
$128,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs