ITAC Assessment: IA0549
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ITAC Assessment: IA0549
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Assessment Year 2016
Principal Product Oats
NAICS 311211: Flour Milling
SIC 2041: Flour and Other Grain Mill Products
Sales Range $100
M
to 500
M
# of Employees 152
Plant Area 308,000
ft2
Annual Production 250,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,226,932 30,388,056
kWh
Electricity Demand $787,961 58,080
kW-mo/yr
Natural Gas $505,594 122,476
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,566 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,234

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $8,365 $16,877 $5,714
141,799
kWh
$2,651
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $19,832 $20,111 $13,344
331,128
kWh
$6,488
-
kW-mo/yr
-
03 2.1243: Use heat from boiler blowdown to preheat boiler feed water $5,200 $700 - - $5,200
-
MMBtu
04 2.4221: Install compressor air intakes in coolest locations $5,000 $704 $3,474
86,248
kWh
$1,526
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,708 $593 $1,850
45,908
kWh
$858
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,395 $70 $953
23,652
kWh
$442
-
kW-mo/yr
-
07 2.1213: Direct warmest air to combustion intake $900 $300 - - $900
-
MMBtu
08 2.7135: Install occupancy sensors $837 $300 $837
20,761
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $329 $1,151 $329
8,174
kWh
- -
TOTAL RECOMMENDED $44,566 $40,806 $26,501
657,670
kWh
$11,965
-
kW-mo/yr
$6,100
-
MMBtu
TOTAL IMPLEMENTED $31,234 $38,732 $21,237
527,009
kWh
$9,997
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs