ITAC Assessment: IA0548
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ITAC Assessment: IA0548
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Assessment Year 2015
Principal Product OEM Metal Stampings
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 262
Plant Area 178,976
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $251,977 7,500,400
kWh
Electricity Demand $230,847 14,400
kW-mo/yr
Natural Gas $78,025 12,725
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,456 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $18,227 $82,355 $8,556
254,643
kWh
$9,671
-
kW-mo/yr
-
02 2.6241: Reduce temperature of process equipment when on standby $17,173 $8,320 $2,417
71,929
kWh
- $14,756
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,596 $700 $8,150
242,568
kWh
$6,446
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $6,432 $23,803 $3,591
106,876
kWh
$2,841
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $4,809 $140 $2,685
79,920
kWh
$2,124
-
kW-mo/yr
-
06 2.2622: Replace existing chiller with high efficiency model $1,746 $60 $904
26,905
kWh
$842
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $1,065 $2,700 $1,065
31,640
kWh
- -
08 2.7134: Use photocell controls $408 $2,000 $218
6,501
kWh
$190
-
kW-mo/yr
-
TOTAL RECOMMENDED $64,456 $120,078 $27,586
820,982
kWh
$22,114
-
kW-mo/yr
$14,756
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs