ITAC Assessment: IA0525
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ITAC Assessment: IA0525
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Assessment Year 2014
Principal Product Machined Aluminum Parts
NAICS 332439: Other Metal Container Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 75,000
ft2
Annual Production 1,300,000
pieces
Production Hrs. Annual 6,149
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $164,807 2,616,000
kWh
Electricity Demand $61,654 5,818
kW-mo/yr
Electricity Fees $4,032 -
Natural Gas $34,344 4,899
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,152 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,219

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,330 $730 $6,282
99,733
kWh
$2,048
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $24,087 $20,750 $1,916
30,407
kWh
$22,171
-
kW-mo/yr
-
03 2.7111: Reduce illumination to minimum necessary levels $1,354 $105 $1,100
17,428
kWh
$254
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $846 $1,491 $846
13,424
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $584 $687 $318
5,773
kWh
$266
-
kW-mo/yr
-
06 2.2511: Insulate bare equipment $3,951 $100 $1,661
26,379
kWh
$545
-
kW-mo/yr
$1,745
-
MMBtu
TOTAL RECOMMENDED $39,152 $23,863 $12,123
193,144
kWh
$25,284
-
kW-mo/yr
$1,745
-
MMBtu
TOTAL IMPLEMENTED $14,219 $1,622 $9,361
149,313
kWh
$3,113
-
kW-mo/yr
$1,745
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs