ITAC Assessment: IA0511
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ITAC Assessment: IA0511
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Assessment Year 2013
Principal Product Fabricated Steel
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $1
M
to 5
M
# of Employees 35
Plant Area 72,000
ft2
Annual Production 4,000
ton
Production Hrs. Annual 2,120
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $13,074 354,322
kWh
Electricity Demand $35,884 2,871
kW-mo/yr
Electricity Fees $2,276 -
Natural Gas $11,534 1,611
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $8,896 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,062

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.3212: Optimize plant power factor $3,687 $4,550 - - $3,687
02 2.6231: Utilize controls to operate equipment only when needed $1,147 $3,500 $395
10,600
kWh
$752
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,410 $950 $1,207
32,355
kWh
$2,203
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $466 $1,291 $165
4,428
kWh
$301
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $186 $35 $66
1,768
kWh
$120
-
kW-mo/yr
-
TOTAL RECOMMENDED $8,896 $10,326 $1,833
49,151
kWh
$3,376
-
kW-mo/yr
$3,687
TOTAL IMPLEMENTED $4,062 $2,276 $1,438
38,551
kWh
$2,624
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs