ITAC Assessment: IA0500
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ITAC Assessment: IA0500
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Assessment Year 2013
Principal Product metal buildings
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3449: Miscellaneous Structural Metal Work
Sales Range $50
M
to 100
M
# of Employees 174
Plant Area 265,000
ft2
Annual Production 33,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $285,400 3,762,445
kWh
Electricity Demand $98,556 12,353
kW-mo/yr
Electricity Fees $18,861 -
Natural Gas $64,789 9,011
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,564 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,952

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,004 $710 $1,667
21,965
kWh
$337
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $1,170 $105 $1,170
15,480
kWh
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,050 $2,500 $1,705
22,464
kWh
$345
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $413 $1,388 $413
5,435
kWh
- -
05 2.6218: Turn off equipment when not in use $19,132 $8,000 $15,913
209,664
kWh
$3,219
-
kW-mo/yr
-
06 2.6212: Turn off equipment during breaks, reduce operating time $4,973 $1,700 $4,973
65,520
kWh
- -
07 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $8,980 $22,500 $6,394
84,240
kWh
$2,586
-
kW-mo/yr
-
08 2.6218: Turn off equipment when not in use $2,461 $210 - - $2,461
-
MMBtu
09 2.7492: Use proper thickness of insulation on building envelope $280 $110 - - $280
-
MMBtu
10 2.4133: Use most efficient type of electric motors $4,264 $15,781 $3,547
46,739
kWh
$717
-
kW-mo/yr
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $8,837 $16,072 $7,295
96,111
kWh
$1,542
-
kW-mo/yr
-
TOTAL RECOMMENDED $54,564 $69,076 $43,077
567,618
kWh
$8,746
-
kW-mo/yr
$2,741
-
MMBtu
TOTAL IMPLEMENTED $22,952 $35,861 $17,895
235,770
kWh
$2,596
-
kW-mo/yr
$2,461
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs