| Assessment Year | 2012 |
|---|---|
| Principal Product | Pre painted metal building components |
| NAICS | 332313: Plate Work Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 45 |
| Plant Area |
85,000
ft2
|
| Annual Production | 3,000,000
pieces
|
| Production Hrs. Annual | 2,125
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $31,212 | 638,360 |
kWh
|
$0.049 |
| Electricity Demand | $25,202 | 3,962 |
kW-mo/yr
|
$6.36 |
| Natural Gas | $29,720 | 5,419 |
MMBtu
|
$5.48 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $11,128 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,224 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $904 | $2,721 |
$521
10,646
kWh
|
$383
-
kW-mo/yr
|
- | - | |
| 02 | 2.2437: Recover waste heat from equipment | $415 | $350 | - | - |
$415
-
MMBtu
|
- | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $362 | $420 |
$207
4,232
kWh
|
$155
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $462 | $448 |
$266
5,448
kWh
|
$196
-
kW-mo/yr
|
- | - | |
| 05 | 4.111: Add equipment/ operators to reduce production bottleneck | $8,985 | $8,186 |
$36
744
kWh
|
- |
$199
-
MMBtu
|
$8,750 | |
| TOTAL RECOMMENDED | $11,128 | $12,125 |
$1,030
21,070
kWh
|
$734
-
kW-mo/yr
|
$614
-
MMBtu
|
$8,750 | ||
| TOTAL IMPLEMENTED | $10,224 | $9,404 |
$509
10,424
kWh
|
$351
-
kW-mo/yr
|
$614
-
MMBtu
|
$8,750 | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs