ITAC Assessment: IA0479
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ITAC Assessment: IA0479
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Assessment Year 2012
Principal Product Gaskets
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 180,000
ft2
Annual Production 2,300
thousand feet
Production Hrs. Annual 3,840
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $174,904 3,374,400
kWh
Electricity Demand $125,560 11,855
kW-mo/yr
Natural Gas $32,377 7,383
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $10,750 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $2,675 $2,732 $2,675
51,656
kWh
- -
02 2.7111: Reduce illumination to minimum necessary levels $1,268 $549 $774
14,945
kWh
$494
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $447 $752 $273
5,261
kWh
$175
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,057 $158 $2,475
47,808
kWh
$1,582
-
kW-mo/yr
-
05 2.5115: Reposition oven walls to reduce heated space $400 $1,030 $400
7,844
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $655 $3,430 $400
7,716
kWh
$255
-
kW-mo/yr
-
07 2.2437: Recover waste heat from equipment $1,014 $250 - - $1,014
-
MMBtu
08 2.1213: Direct warmest air to combustion intake $234 $240 - - $234
-
MMBtu
TOTAL RECOMMENDED $10,750 $9,140 $6,996
135,230
kWh
$2,506
-
kW-mo/yr
$1,248
-
MMBtu
TOTAL IMPLEMENTED $8,000 $3,439 $5,924
114,409
kWh
$2,076
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs