ITAC Assessment: IA0450
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ITAC Assessment: IA0450
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Assessment Year 2010
Principal Product Hand cleaners & Wipes
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 175,000
ft2
Annual Production 4,000
ton
Production Hrs. Annual 2,080
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,751 2,155,600
kWh
Electricity Demand $66,532 8,064
kW-mo/yr
Natural Gas $80,820 15,153
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,831 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,526

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,207 $29,505 $3,553
76,544
kWh
$3,654
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,373 $3,784 $677
14,495
kWh
$696
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $888 $2,230 $888
19,134
kWh
- - - -
04 2.2437: Recover waste heat from equipment $1,759 $660 - - - $1,759
-
MMBtu
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,496 $20 $642
13,832
kWh
$854
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,382 $250 $2,160
46,550
kWh
$2,222
-
kW-mo/yr
- - -
07 2.4235: Remove or close off unneeded compressed air lines $180 $150 $180
3,979
kWh
- - - -
08 2.4235: Remove or close off unneeded compressed air lines $711 $500 $227
4,888
kWh
$484
-
kW-mo/yr
- - -
09 3.4155: Meter waste water $794 $1,000 - - - - $794
-
Tgal
10 2.7314: Reduce ventilation air $4,542 $2,000 $1,951
42,056
kWh
- - $2,591
-
MMBtu
-
11 2.3212: Optimize plant power factor $2,499 $12,951 - - $2,499 - -
TOTAL RECOMMENDED $25,831 $53,050 $10,278
221,478
kWh
$7,910
-
kW-mo/yr
$2,499 $4,350
-
MMBtu
$794
-
Tgal
TOTAL IMPLEMENTED $15,526 $35,939 $8,100
174,534
kWh
$7,426
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs