ITAC Assessment: IA0434
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ITAC Assessment: IA0434
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Assessment Year 2008
Principal Product Extruded Aluminum
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 126,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 7,488
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $689,093 12,999,600
kWh
Natural Gas $106,739 10,476
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $103,170 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,511

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $48,207 $217,391 $39,112
987,665
kWh
$9,095
-
kW-mo/yr
-
02 2.7131: Add area lighting switches $4,676 $1,417 $4,676
118,071
kWh
- -
03 2.7135: Install occupancy sensors $1,439 $616 $1,439
36,320
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,457 $25 $1,112
28,095
kWh
$345
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,833 $596 $2,374
59,950
kWh
$459
-
kW-mo/yr
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,490 $1,059 $1,187
29,952
kWh
$303
-
kW-mo/yr
-
07 2.2511: Insulate bare equipment $1,153 $600 $1,001
25,309
kWh
$152
-
kW-mo/yr
-
08 2.2511: Insulate bare equipment $764 $270 - - $764
-
MMBtu
09 2.7243: Improve air circulation with destratification fans / other methods $7,060 $15,120 - - $7,060
-
MMBtu
10 2.6218: Turn off equipment when not in use $1,536 $280 $1,536
38,770
kWh
- -
11 2.7241: Install outside air damper / economizer on hvac unit $12,653 $7,425 - - $12,653
-
MMBtu
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $19,902 $33,345 $16,147
407,760
kWh
$3,755
-
kW-mo/yr
-
TOTAL RECOMMENDED $103,170 $278,144 $68,584
1,731,892
kWh
$14,109
-
kW-mo/yr
$20,477
-
MMBtu
TOTAL IMPLEMENTED $79,511 $244,224 $49,789
1,257,267
kWh
$10,009
-
kW-mo/yr
$19,713
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs