ITAC Assessment: IA0421
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ITAC Assessment: IA0421
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Assessment Year 2008
Principal Product Air Filters
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $100
M
to 500
M
# of Employees 495
Plant Area 175,631
ft2
Annual Production 55,000,000
units
Production Hrs. Annual 6,864
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $298,769 8,407,500
kWh
Electricity Demand $173,710 17,988
kW-mo/yr
Electricity Fees $10,913 -
Natural Gas $269,550 38,234
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,042 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,407

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.2135: Repair and eliminate steam leaks $5,499 $675 $3,721
105,428
kWh
$1,778
-
kW-mo/yr
- -
02 2.2511: Insulate bare equipment $5,635 $651 - - $5,635
-
MMBtu
-
03 2.4133: Use most efficient type of electric motors $950 $2,575 $568
2,704
kWh
$382
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $2,109 $4,080 $1,427
40,427
kWh
$682
-
kW-mo/yr
- -
05 4.454: Modify startup/shutdown times $2,951 $500 $2,951
78,467
kWh
- - -
06 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown $2,749 $60 - - $2,749
-
MMBtu
-
07 2.1116: Improve combustion control capability $1,093 $1,800 - - $1,093
-
MMBtu
-
08 3.4151: Minimize water usage $10,056 $400 - - $9,686
-
MMBtu
$370
-
Tgal
TOTAL RECOMMENDED $31,042 $10,741 $8,667
227,026
kWh
$2,842
-
kW-mo/yr
$19,163
-
MMBtu
$370
-
Tgal
TOTAL IMPLEMENTED $25,407 $10,090 $8,667
227,026
kWh
$2,842
-
kW-mo/yr
$13,528
-
MMBtu
$370
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs