| Assessment Year | 2008 |
|---|---|
| Principal Product | Pasts for cas interios |
| NAICS | 326140: Polystyrene Foam Product Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $100 M to 500M |
| # of Employees | 850 |
| Plant Area |
350,000
ft2
|
| Annual Production | 18,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $918,866 | 29,589,727 |
kWh
|
$0.031 |
| Electricity Demand | $490,783 | 5,191 |
kW-mo/yr
|
$94.54 |
| Electricity Fees | $15,117 | - |
|
- |
| Natural Gas | $754,306 | 79,311 |
MMBtu
|
$9.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $69,633 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $5,339 | $900 |
$3,885
122,058
kWh
|
$1,454
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,062 | $1,000 |
$6,500
204,422
kWh
|
$2,562
-
kW-mo/yr
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,179 | $25 |
$3,714
116,813
kWh
|
$1,465
-
kW-mo/yr
|
- | |
| 04 | 2.2437: Recover waste heat from equipment | $19,446 | $1,000 | - | - |
$19,446
-
MMBtu
|
|
| 05 | 2.7135: Install occupancy sensors | $881 | $560 |
$881
27,714
kWh
|
- | - | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $2,156 | $600 |
$2,156
67,800
kWh
|
- | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $14,440 | $2,400 | - | - |
$14,440
-
MMBtu
|
|
| 08 | 2.4133: Use most efficient type of electric motors | $13,130 | $2,824 |
$9,418
296,152
kWh
|
$3,712
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $69,633 | $9,309 |
$26,554
834,959
kWh
|
$9,193
-
kW-mo/yr
|
$33,886
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs