ITAC Assessment: IA0415
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ITAC Assessment: IA0415
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Assessment Year 2007
Principal Product Fresh Pork Products
NAICS 311611: Animal (except Poultry) Slaughtering
SIC 2011: Meat Packing Plants
Sales Range $100
M
to 500
M
# of Employees 355
Plant Area 250,000
ft2
Annual Production 162,000,000
lb
Production Hrs. Annual 2,280
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $303,775 8,167,320
kWh
Electricity Demand $151,045 24,588
kW-mo/yr
Natural Gas $761,420 98,816
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $114,836 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,001

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $5,297 $1,586 $3,927
105,840
kWh
$1,370
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,060 $500 $648
17,456
kWh
$412
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,670 $3,539 $2,177
58,692
kWh
$493
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,722 $6,274 $4,666
125,768
kWh
$1,056
-
kW-mo/yr
-
05 2.1213: Direct warmest air to combustion intake $4,262 $1,500 - - $4,262
-
MMBtu
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,867 $3,329 $2,976
80,210
kWh
$1,891
-
kW-mo/yr
-
07 2.2414: Use waste heat from hot flue gases to preheat $84,655 $36,000 - - $84,655
-
MMBtu
08 2.2511: Insulate bare equipment $525 $635 - - $525
-
MMBtu
09 2.2122: Install / repair insulation on condensate lines $1,560 $740 - - $1,560
-
MMBtu
10 2.2521: Isolate steam lines to avoid heating air conditioned areas $2,038 $2,236 $662
17,834
kWh
$437
-
kW-mo/yr
$939
-
MMBtu
11 2.2511: Insulate bare equipment $2,180 $1,563 $663
17,869
kWh
$577
-
kW-mo/yr
$940
-
MMBtu
TOTAL RECOMMENDED $114,836 $57,902 $15,719
423,669
kWh
$6,236
-
kW-mo/yr
$92,881
-
MMBtu
TOTAL IMPLEMENTED $28,001 $20,339 $15,056
405,800
kWh
$5,659
-
kW-mo/yr
$7,286
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs