ITAC Assessment: IA0401
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ITAC Assessment: IA0401
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Assessment Year 2006
Principal Product Rolls of plastic
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 135,000
ft2
Annual Production 107,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $949,896 25,162,884
kWh
Electricity Demand $334,283 44,436
kW-mo/yr
Natural Gas $242,547 26,967
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,450 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,778

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,847 $47 $1,447
38,263
kWh
$400
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,645 $2,882 $2,856
75,570
kWh
$789
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,417 $3,991 $1,895
50,145
kWh
$522
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $2,519 $194 $1,979
52,354
kWh
$540
-
kW-mo/yr
-
05 2.6218: Turn off equipment when not in use $16,486 $2,500 $10,623
281,037
kWh
$5,863
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,783 $1,475 $2,972
78,624
kWh
$811
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,437 $1,550 $6,671
171,051
kWh
$1,766
-
kW-mo/yr
-
08 2.2511: Insulate bare equipment $1,801 $444 - - $1,801
-
MMBtu
09 2.2437: Recover waste heat from equipment $7,280 $25,700 - - $7,280
-
MMBtu
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $1,235 $18 $27,190
719,196
kWh
- $(-25,955.0)
-
MMBtu
TOTAL RECOMMENDED $49,450 $38,801 $55,633
1,466,240
kWh
$10,691
-
kW-mo/yr
$(-16,874.0)
-
MMBtu
TOTAL IMPLEMENTED $39,778 $37,233 $21,772
575,993
kWh
$8,925
-
kW-mo/yr
$9,081
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs