ITAC Assessment: IA0396
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ITAC Assessment: IA0396
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Assessment Year 2006
Principal Product processed meat
NAICS 311612: Meat Processed from Carcasses
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $50
M
to 100
M
# of Employees 330
Plant Area 180,000
ft2
Annual Production 70,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $600,067 16,657,200
kWh
Electricity Demand $455,297 3,059
kW-mo/yr
Electricity Fees $1,457 -
Natural Gas $1,360,263 133,052
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $77,936 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,748

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $781 $25 $472
13,104
kWh
$309
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,228 $600 $3,160
87,608
kWh
$2,068
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $302 $3,899 $180
4,992
kWh
$122
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,836 $4,661 $1,715
47,610
kWh
$1,121
-
kW-mo/yr
-
05 2.7122: Disconnect ballasts $810 $83 $490
13,603
kWh
$320
-
kW-mo/yr
-
06 2.2447: Heat water with exhaust heat $57,298 $18,000 - - $57,298
-
MMBtu
07 2.1213: Direct warmest air to combustion intake $6,338 $500 - - $6,338
-
MMBtu
08 2.1243: Use heat from boiler blowdown to preheat boiler feed water $2,234 $1,702 - - $2,234
-
MMBtu
09 2.2163: Use minimum steam operating pressure $2,109 $25 - - $2,109
-
MMBtu
TOTAL RECOMMENDED $77,936 $29,495 $6,017
166,917
kWh
$3,940
-
kW-mo/yr
$67,979
-
MMBtu
TOTAL IMPLEMENTED $17,748 $11,445 $5,545
153,813
kWh
$3,631
-
kW-mo/yr
$8,572
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs