ITAC Assessment: IA0390
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ITAC Assessment: IA0390
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Assessment Year 2006
Principal Product Paving Asphalt
NAICS 324121: Asphalt Paving Mixture and Block Manufacturing
SIC 2951: Asphalt Paving Mixtures and Blocks
Sales Range $10
M
to 50
M
# of Employees 33
Plant Area 17,600
ft2
Annual Production 125,000
ton
Production Hrs. Annual 6,600
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $60,707 652,000
kWh
Natural Gas $1,068,710 121,591
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $225,135 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,605

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1133: Adjust burners for efficient operation $53,488 $1,000 - $53,488
-
MMBtu
02 2.1213: Direct warmest air to combustion intake $13,877 $850 - $13,877
-
MMBtu
03 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $146,308 $18,000 - $146,308
-
MMBtu
04 2.2135: Repair and eliminate steam leaks $8,812 $3,600 - $8,812
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $892 $1,124 $892
10,148
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $453 $496 $453
5,162
kWh
-
07 2.4133: Use most efficient type of electric motors $1,305 $896 $1,305
14,858
kWh
-
TOTAL RECOMMENDED $225,135 $25,966 $2,650
30,168
kWh
$222,485
-
MMBtu
TOTAL IMPLEMENTED $63,605 $5,496 $1,305
14,858
kWh
$62,300
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs