ITAC Assessment: IA0384
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ITAC Assessment: IA0384
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Assessment Year 2006
Principal Product classified corn cob particles
NAICS 311211: Flour Milling
SIC 2041: Flour and Other Grain Mill Products
Sales Range $5
M
to 10
M
# of Employees 26
Plant Area 239,580
ft2
Annual Production 25,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $262,292 5,127,287
kWh
Electricity Demand $87,891 13,236
kW-mo/yr
Electricity Fees $336 -
Natural Gas $13,405 1,371
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,000 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,937

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $2,454 $200 $2,070
40,320
kWh
$384
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,970 $1,000 $4,196
81,480
kWh
$774
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $710 $735 $600
11,643
kWh
$110
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,056 $1,826 $890
17,260
kWh
$166
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $1,278 $924 $1,278
24,808
kWh
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $747 $1,000 - - $747
-
MMBtu
07 2.2136: Install / repair insulation on steam lines $785 $990 - - $785
-
MMBtu
TOTAL RECOMMENDED $12,000 $6,675 $9,034
175,511
kWh
$1,434
-
kW-mo/yr
$1,532
-
MMBtu
TOTAL IMPLEMENTED $9,937 $4,761 $7,756
150,703
kWh
$1,434
-
kW-mo/yr
$747
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs