ITAC Assessment: IA0367
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ITAC Assessment: IA0367
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Assessment Year 2005
Principal Product Class "C" motorhomes and commercial units
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3716: Motor Homes
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 93,000
ft2
Annual Production 250
ton
Production Hrs. Annual 2,210
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $43,541 780,660
kWh
Electricity Fees $2,189 -
Natural Gas $59,999 7,508
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,512 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,937

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $443 $52 $443
8,397
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $758 $200 $758
14,289
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $487 $1,080 $487
9,239
kWh
- - -
04 2.2531: Re-size charging openings or add movable cover or door $9,149 - - $9,149
-
MMBtu
- -
05 4.623: Employ modular jigs to reduce process set-up time $20,800 $1,046 - - $20,800 -
06 4.652: Replace existing equipment with more suitable substitutes $650 $1,840 - - $650 -
07 4.652: Replace existing equipment with more suitable substitutes $650 $1,270 - - $650 -
08 4.111: Add equipment/ operators to reduce production bottleneck $11,267 $14,500 - - $11,267 -
09 4.448: Install automatic part storage / retreval system $8,580 $14,000 - - $8,580 -
10 4.652: Replace existing equipment with more suitable substitutes $2,781 $500 - - $2,781 -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,202 $1,640 - - - $1,202
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,745 $28,000 - - - $7,745
TOTAL RECOMMENDED $64,512 $64,128 $1,688
31,925
kWh
$9,149
-
MMBtu
$44,728 $8,947
TOTAL IMPLEMENTED $32,937 $5,488 $1,688
31,925
kWh
$9,149
-
MMBtu
$22,100 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs